Shipping Requirements for Containerized Lithium Battery Energy Storage Systems

2024-09-02

Shipping photos of container energy storage system

1. Lithium Battery Testing Requirements

To ensure the safe transportation of energy storage containers, the following lithium battery testing requirements are outlined in the guidelines:

UN38.3 Testing

The battery packs in energy storage containers must pass the eight tests (T1-T8) specified in Section 38.3 of the United Nations "Manual of Tests and Criteria."

Thermal Runaway Propagation Prevention

Energy storage containers must implement measures to prevent thermal runaway propagation between batteries and hold a recognized test report. Common prevention methods include:

Using thermal insulation materials (e.g., ceramic fiber, silicone) to reduce heat transfer.

Installing temperature monitoring devices to promptly control battery pack temperatures.

Salt Spray and Insulation Performance Tests

The battery packs must undergo salt spray and insulation performance tests according to the "Lithium-ion Batteries for Power Storage" (GB/T 36276) standard, with recognized test reports to ensure corrosion resistance and operational stability in marine climates.

2. Battery Enclosure Requirements

According to Section 2.3 of the guidelines, the battery enclosures in energy storage containers must meet the following requirements:

  • Battery Pack Enclosure Protection Rating: IP66 or above.
  • Energy Storage Container Enclosure Protection Rating: IP55 or above.
  • Must hold a recognized test report.

The protection rating is expressed using the IP rating system, where the first digit represents the protection level against solid objects (0-6), and the second digit represents the protection level against liquids (0-9).

3. Container Body Requirements

Energy storage containers are classified as Class 9 dangerous goods (UN Number 3536) under the International Maritime Dangerous Goods (IMDG) Code and must meet the following requirements for sea transport:

Labeling and Marking

The container must have Class 9 dangerous goods labels and the United Nations number affixed on all four sides.

Container Body Inspection

The container body must meet the requirements of container inspection standards and hold a Certificate of Inspection issued by a ship inspection body recognized by the national maritime authority. The safety approval plate in compliance with the 1972 International Convention for Safe Containers (CSC Convention) must be displayed.

4. Packing Requirements

To ensure the safety and reliability of energy storage containers during transportation, the packing process must meet the following requirements:

Battery Securing

The battery packs must be securely fixed inside the container, with appropriate control and fire suppression systems. The rigid support structures or cabinets securing the battery packs must be strong enough to withstand the load and inertial forces during transportation without causing safety-related deformation or damage.

Battery State of Charge (SoC) Limitation

The initial state of charge (SoC) of the energy storage container must be 30% or below, ensuring the batteries remain in a low charge state during transport to reduce the risk of fire or other safety issues.

Packing Process Inspection

The packing process must be inspected, and a "Container Packing Certificate" must be issued and signed by the packing inspector. Due to the special nature of energy storage containers, which serve as both transportation components and product enclosures, it is not possible to supervise the packing process during containerization.

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